Cleanliness and Particle Analysis
In every manufacturing process, particle contamination must be kept as low as possible so that there are no functional restrictions of the product. Component cleanliness is crucial and must be measured and assessed. With the expert Evident range of cleanliness inspector solutions, you are able to obtain, process, analyze, and document data for technical component cleanliness inspections, continuously meeting high cleanliness standards.
From development to quality control, Evident cleanliness inspector systems provide accurate performance for maximum productivity. Designed to meet component cleanliness standards, our cleanliness inspectors offer intuitive software to guide you through every step of the inspection process. So, whether you’re an expert or a novice, acquiring cleanliness data is quick, easy, and efficient.
Cleanliness Inspector Products
CIX100
The CIX100 inspection system is a dedicated, turnkey solution for manufacturers who maintain the highest quality standards for the cleanliness of manufactured components. Quickly acquire, process, and document technical cleanliness inspection data to comply with company and international standards. The system’s intuitive software guides users through each step of the process so even novice operators can acquire cleanliness data quickly and easily.
Related Applications
Maximize Precision in Industrial Particulate Inspections
Particulate inspections of oil samples help to prevent corrosion and wear in plant equipment. The same methods can also be used for quality control inspection of oil and gas pipelines. Olympus’ CIX100 automated microscopy system provides an easy-to-use particulate inspection workflow that images and measures particles according to industry standards and in more detail than any other method for improved confidence in the quality of materials and liquids.
Evaluating the Cleanliness of Automotive Parts
A vehicle’s overall quality is equal to the sum of its parts, and it is imperative for manufacturers to maintain rigid standards of excellence for every component. Manufacturers must also take into account requirements such as emission reduction, fuel efficiency, long-term durability, and regulatory standards. The increasing complexity of auto parts and components also requires manufacturers to place a strong emphasis on material characteristics, fitting tolerances, and technical cleanliness, which all play a strong role in the long-term durability, durability, and life-expectancy of the final product.
Analyzing Oil Cleanliness in Power Generation Plants Using the CIX100 System
One Electric power generation plants must ensure that sufficient electricity is supplied to customers at all times. Preventive maintenance of the power generation equipment is, therefore, critical for maintaining reliability as well as reducing overall operational costs.
Conventional fuels like coal, and natural gas are still the most common types used in power generation facilities around the world, complemented by nuclear, diesel, and renewables like hydroelectric, wind, and geothermal power.
Related Categories
Component Cleanliness FAQs
What is the technical cleanliness workflow for component cleanliness inspections?
When using precise components, each must be completely free of contaminants to ensure they’re working properly and at their full potential. When discussing technical cleanliness, we’re referring to the process of measuring levels of particle contamination within a component to help ensure component cleanliness standards are met and users are left with a high-quality end product. The overall component cleanliness inspection workflow can be broken down into six parts, each of which we discuss in our ‘Breaking Down the Technical Cleanliness Workflow’ blog series, which you can visit below for more information. These are:
Part 1: Preparation.
The first step of a cleanliness inspection is preparation, which includes extraction, filtration, drying, and weighing.
Part 2: Image Acquisition and Particle Measurement.
The second step includes calibrating the image pixel sizes and setting particle measurement parameters to prepare for particle size classification.
Part 3: Particle Size Classification and Particle Count Extrapolation and Normalization.
The third stage of the technical cleanliness workflow includes size classification, particle count extrapolation, and normalization. This includes defining size classes and the defined area being scanned and checked for particles.
Part 4: Contamination Level Calculation.
The fourth step of cleanliness inspection includes calculating contamination levels. This includes defining cleanliness codes and testing maximum approvals.
Part 5: Reflective/Nonreflective Particle and Fiber Identification.
Part five of the cleanliness inspection workflow includes separating reflective (considered metallic) and nonreflective (considered nonmetallic) particles and fiber (noncontaminant particle) identification.
Part 6: Reviewing Results and Reporting.
The final stage of the cleanliness inspection workflow is reviewing your results and creating different types of data reports.
Cleanliness Inspector Applications
Automotive
Power Generation, Oil and Gas, and Steel Plants
Cleanliness Inspection Best Practices
Cleanliness Inspector Resources
Blog: An Introduction to Technical Cleanliness Inspection
This blog covers the basics of component cleanliness inspection, including how technical cleanliness affects a product’s reliability, which application areas require technical cleanliness, and the systems required to conduct technical cleanliness inspections.
Brochure: Basics of Technical Cleanliness
This brochure describes a typical workflow for technical cleanliness analysis, including analyzing dark contaminants.
Brochure: Understanding International Standards for Technical Cleanliness
International cleanliness standards specify methods to evaluate the cleanliness of component parts, as well as methods to prepare the filter membrane samples. Company-specific cleanliness standards are usually a variation of an international standard.
Brochure: Hardware Accessories
Different cleanliness inspection applications require sample holders with either circular or rectangular inspection areas. This includes holders with white or black backgrounds for filter membranes with a diameter of 25 mm, 47 mm, and 55 mm; holders for tape lift sampling; holders with a flat surface for metallurgy applications; and holders for particle traps.
E-Book: Electric Vehicle Microscope Solutions
Download our free e-book to learn more about metal contamination analysis of automotive lithium-ion batteries.
